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BAJA Small Clone
Posted: 07 Oct 2007, 10:38
by bajaman
Hi folks
I have heard a lot of positive comments regarding the Electro Harmonix Small Clone, so I thought I would build one to evaluate it.
I found a layout and schematic etc., at Francisco Pena's Tonepad site, but I wanted to fit it into a Hammond 1590B case with a DC input socket and battery, and the Tonepad board was too long to fit, so I set to work reducing it's size.
I wanted to mount the potentiometers using 30 amp fuse wire to the rear (tracks) of the circuit board. I used stick on 3mm thick rubber bumpers on the rear of the alpha pots to avoid shorting against the solder tracks etc. I had to bend the extension wires to fit the pad layout - a bit tricky but worked surprisingly well.
I used a 1M linear pot - instead of the reverse logarithmic pot specified - no problems - and a 10k linear pot for the depth control, rather than the slide switch. I cut a notch to clear the DC socket which I mounted on the audience side of the case - like boss and ibanez etc.
I was pleasantly surprised when it worked first time, and it sounds really nice for a simple circuit - well worth the building effort in my opinion.
Anyway here is the board and layout if anyone wants to give it a go.
Have fun and enjoy
bajaman
layout
PCB
label
Posted: 07 Oct 2007, 10:47
by bajaman
One helpful suggestion - cut the layout picture and glue it to the circuit board after you drill the holes, then use a sharp pointed tool and punch through the paper, and insert the correct components where marked - instant component layout - cheaper than a silkscreen
higher res artwork is available - just PM me
cheers
bajaman
Posted: 07 Oct 2007, 11:51
by markm
My hat's off to ya Steve, some really nice work right there!
Not easy fitting all that into a small space.
Great job and Thank You!!

Posted: 07 Oct 2007, 12:05
by Aharon
Thanks again baja.....................I love this forum!

Aharon
Posted: 07 Oct 2007, 12:20
by goaltoday
Before there was the EH Nano Clone and now... the Baja Nano Clone.
Thanks!!
Posted: 07 Oct 2007, 12:24
by bajaman
Thanks for the positive comments guys - I will post some gutshots tomorrow - must sleep now
ciao
bajaman
Posted: 08 Oct 2007, 03:17
by neilnil
It's exactly what I was looking for!!! Thanks very much Baja!!!!!
Jun
Posted: 08 Oct 2007, 03:21
by polarbearfx
GUTS!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Posted: 08 Oct 2007, 04:13
by bajaman
Posted: 08 Oct 2007, 04:19
by bajaman
Stay tuned in for my next project - exclusively on freestompboxes.org

Posted: 08 Oct 2007, 08:43
by grolschie
... and it sounds great too.

Posted: 10 Oct 2007, 23:41
by Goop_buster
Very nice work
Damn how do you find time to do all these nice projects

Posted: 11 Oct 2007, 02:28
by bajaman
Damn how do you find time to do all these nice projects
Well - if I watch TV I fall asleep - it hypnotises me I guess

SO - I spend far too much time tinkering on the computer - that keeps me awake until at least 1:am
bajaman
Posted: 11 Oct 2007, 03:39
by markm
bajaman wrote:Damn how do you find time to do all these nice projects
Well - if I watch TV I fall asleep - it hypnotises me I guess

SO - I spend far too much time tinkering on the computer - that keeps me awake until at least 1:am
bajaman
Ah yesss, lack of rest, I know it well.

Re: BAJA Small Clone
Posted: 26 Feb 2008, 03:53
by marmora
Re: BAJA Small Clone
Posted: 26 Feb 2008, 10:48
by minor7th
There's a layout for the circuit board and a daughter board it over at
Tonepad that turns it into a stereo fx. To quote from that page:
"The PDF now includes an add-on schematic for stereo outputs, this is done inverting the phase of the modulated singal and mixing it back with dry signal on a second output. This way there is chorus on both outputs and when used in a stereo amp setup the effect is really superb!"
I'm not sure if that's what you're after- prolly not- but it may help.
(I will vouch for a dual amp setup being vastly superior to a one amp setup. I use a DD2 to split the signal. I think it's an underused gear configuration.)
Re: BAJA Small Clone
Posted: 27 Feb 2008, 14:38
by mike_a
Baja, this is a beautiful build!
If you don't mind me asking, I would love to hear how you do the finish.
It looks like a painted 1590B box (which paint method?) and then a full faced label.
Is it a sticky paper label with clear coat on it?
I'm really a noob at the finish part, so I would love to get some pro tips
Thanks,
Mike.
Re: BAJA Small Clone
Posted: 27 Feb 2008, 20:44
by bajaman
Hi Mike A
I use Duplicolor white spray can lacquer paint - 3 thin coats, but for production models I get them white powdercoated, because it is a far more durable finish.
For the label - I print it on my printer using coated photo type inkjet paper (epson), then I laminate it with a cheap home A4 hot laminator.
Then I trim the label and attach it to the case with Nitto double sided adhesive tape. ( you could use a suitable tube glue if unable to find the Nitto)
A craft knife and round file are used for the switch, led, and potentiometer mounting holes.
cheers
bajaman
Re: BAJA Small Clone
Posted: 27 Feb 2008, 22:03
by mike_a
Thanks!
I will try that.
Love to see more finished builds.
Re: BAJA Small Clone
Posted: 27 Feb 2008, 23:53
by bajaman